High precision metal etching manufacturer

Consulting hotline

0755-2708-8292 / 18938693455
Product Classification

Contact us

Contact number:0755-2708-8292
Mobile Number:18938693455(Helen Yu)
Enterprise Email:yw11@zldsmt.com
Shenzhen Factory (Headquarters):Building A3, Huafa Industrial Park, Fuyong Street, Fuyuan Road, Baoan District, Shenzhen
Nantong Factory Address:No.268 Jinchuan Road, Nantong Hi-tech Industrial Development Zone, Tongzhou District, Nantong City, Jiangsu Province
Kunshan Factory Address:No.1318, Shuixiu Road, North Private Industrial Park, Yushan Town, Kunshan City, Jiangsu Province
Etched roll-to-roll process

Etched roll-to-roll process

Roll-to-roll etching is also known as continuous etching or rolling etching. It is a highly automated chemical etching method, suitable for flexible coils such as stainless steel coils and copper coils, and can realize continuous exposure and continuous etching of the entire coil.
Application area
High precision instruments
etc.
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Product features

01 

Etched roll-to-roll By putting the whole roll of material into the machine for continuous processing, there is no need to cut the raw material from the first process to the final product. Due to the integrity of the material and the automatic consistency of the processing, the problem of damage in the production process of traditional plate etching materials is reduced, and the scrap rate is reduced while improving production efficiency. 

02

①The Etching roll-to-roll can meet the technological requirements of large volume and high-precision workpieces, and can realize various etching processing methods according to the technical requirements of user workpieces. 

②It can realize seamless connection with pre-processing automatic line and post-processing automatic process. Roll-to-roll continuous etching is very suitable for mass production.And due to the fully automated operation of the machine, compared with various uncertainties and changes in manual etching methods, the production process and product stability have been greatly improved. For customers with mass production needs, product quality stability is a crucial requirement. In this case, Etched roll-to-roll is an ideal processing method.

03

Roll-to-Roll Features of the automatic exposure machine:

①The 8 independent CCDs are automatically moved by the motor without manual adjustment. (2 independent MASK alignment cameras with automatic image centering function. A camera that automatically stitches within the design range, double exposure camera.

②The 8 independent CCDs digital cameras ensure higher alignment accuracy.

③The second exposure uses large typesetting (set engraving) and uses 4 cameras to align, with high productivity and good precision.

④The light source adopts UVLED point light source + precision optical system, the machine generates very little heat, and the lamp life is longer (3 years).

Roll-to-Roll Exposure ProcessUnwinding → buffering → cleaning → film sheet alignment → substrate alignment → gap alignment → exposure → transfer → buffering → rewinding

Product advantages

1.International Certificate: The company has passed ISO9001 international quality certification, ISO14001 environmental management system certification, IATF-16949 automotive quality management system certification (raw material inspection + process inspection + shipment inspection + heavy quality inspection, so product quality is guaranteed. Cooperating with major domestic manufacturers, the yield rate far exceeds peer standard, with stable, high-quality raw material purchase channels.

2.Sample production: Equipped with a sample production team, within three working days.

3.Advanced equipment: Our company has 3 major manufacturing bases in Shenzhen, Nantong and Kunshan, with a strong technical team (8 senior R&D engineers, 16 engineers, 20 technicians). The company has the etching line of CHEMCUT in the United States, and the photoplotter in Israel , French AUTOMA automatic roll-to-roll exposure machine and other internationally renowned advanced production equipment provide a rigid guarantee for production stability.

4.Delivery method: 24-hour uninterrupted delivery (delivered by truck driver) in a safe, beautiful, and environmentally friendly packaging method. If you need express delivery, it can arrive within 48 hours. The express company that cooperates with our company is SF Express.

5.After-sales service: We have production inspection and quality quadratic imager inspection before shipment and standard process management to ensure that the products shipped to customers are qualified. If customers have objections to the product, our company will make processing advice within 12 hours. 

6.Green production: We have obtained national environmental protection approval and dirty discharge permit. Our self-built sewage treatment system 24-hour re-line monitoring and liquid medicine regeneration cycle system has ensured the stability of the liquid medicine, improved the yield rate, made the liquid medicine recycle, and truly achieved environmental protection.


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